Digital twins are not new, but their potential has grown by leaps and bounds with the application of machine learning. Employing AI to digital twins to facilitate smart manufacturing was always just a matter of time; now that future is here. Digital twins–virtual reproductions of physical objects, processes or entire complex systems, such as a supply chain–have introduced a whole new world of possibilities to industries as varied as healthcare, construction, and aerospace.
As more and more companies are realizing the time and money-saving potential of employing 3D modeling in research and development, the market for digital twins is exploding and expected to grow at about 60% annually over the next half decade.
R&D with Digital Twins
The benefits of employing virtual modeling in R&D are huge. In addition to being cost-efficient, digital twins reduce the time it takes to get a product from the concept stage to market.
Being able to develop and test a design using a digital twin allows you to visualize it in 3D from all angles and make changes without going to the time and expense of creating a physical prototype. Cycling through multiple iterations of a design takes a fraction of the time when using virtual reality.
Beyond merely visualizing what a design looks like, digital twins can also be used for behavior simulations, something the aerospace and automotive industries are already relying on heavily. Without risk to humans, virtual models can be asked to perform under varying stressors, such as weather conditions. Aerodynamics can be improved without the necessity of building a prototype.
Errors can be detected and corrected much earlier in the design process using digital twins. Going “back to the old drawing board” is much less disheartening when the fix can be handled and tested virtually!
It’s easy to see how much the use of high-tech digital twins could reduce the cost of R&D as well as the time-to-market for products.
Smart Manufacturing with Digital Twins
Improving R&D is a great benefit, but it’s just the tip of the iceberg; there are many more ways industries are employing digital twins. With digital twins, it’s possible to:
- Collaborate on a project in real time, no matter where team members are locate
- Monitor and improve productivity
- Streamline maintenance and repair
- Configure factory floor layout
- Train employees
- Provide virtual tours or inspections
Digital twins have taken a giant leap forward with the application of AI. Through the IoT, sensors on machines collect huge amounts of data. As data is amassed the digital twin gets “smarter,” fueling efficiency, better layout of equipment and machinery; and improved analysis of complex processes to speed up manufacturing and delivery of goods. It’s even possible to build a virtual model of an entire factory.
When new hires come onboard or employees need training on a new piece of equipment, virtual simulations can provide an immersive experience without risk to humans or machinery. Training can be done off site with no interruption of workflow.
What Can Digital Twins Do for You?
If you’re ready to explore how a digital twin could improve performance in your corner of the world, Darling Geomatics is ready to oblige. As a leader in geospatial engineering with over a quarter century of experience in the industry, we have a global reputation for delivering accurate results.
Our digital twins have been used by clients in the construction, automotive, mining, and airline industries, among others. Join the growing number of companies relying on digital twins–contact Darling Geomatics to get started.
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